HIGH ACCURANCY + SIMPLE TO USE
"The boys love it and things are now always cut accurately. It has improved our job satisfaction all round."
Shannon McNabDirectorDavimac Machinery, NSWAUSTRALIA
IntroducingS400 Fully Automatic Steel Saw
Fully automatic cutting of small-to-medium size steel with simple-to-use automation. Put down any steel to cut, the machine will automatically detect it and cut it into jobs tasked with high-accuracy servo motor material positioning. Excel job lists WIFI input for streamlined input of large cutting lists. Servo motor saw actuation with industrial ball-screw actuator. Automatic detection of the steel present with the machine then setting its cut start point for minimum stroke and cutting time. No limit sensors or any operator action required.
- Fully-automatic cutting operation with bar feeding and cutting to length.
- Simple user interface for automatic operation, enter job and cut in seconds.
- Simplified part, batch, or large excel lists job cutting.
- Remote WIFI excel job lists input with extensive data mapping capabilities.
- Automatic labels printing for parts using data from the job list (manual label application, optional).
- Fully adjustable saw cutting and material feeding rates for maximum process productivity.
- Saw auto-detect of bar size size to set minimum stroke and cut time for cutting.
- Saw blade jam detect and automatic closed-loop react to de-escalate.
- High-flow, high-capacity, no leaks coolant and drainage system.
- Automated servo positioning of the saw mitre angle up to ±45° (optional)
- Steel fabrications manufacture
- Agricultural manufacture
- Caravans and trailers manufacture
- Doors and gates manufacture
- Retail steel sales
High-speed fully automated cutting with simple-to-use automation. Put down any length of steel stock. The machine automatically measures its length and cuts the parts according to your list.
Simple, high-speed alternative to double-headed saws. Just enter (or import) the lengths and angles you need and press GO. The machine continuously produces your angled parts, accurately and at high speed.
Machine design as per CE and AS / NZS 4024:2014 safety standards. Full saw guarding with automated lifting of the guard with a press of a button. Safety switch detecting the guard in the up position, disabling all machine operation.
Category 1 control / monitoring of the machine safety systems with a safety relay, suitable for light curtain integration.
Inline Automatic Optimiser
For every piece of steel you place down to cut, no matter what length, a laser sensor measures its length. Our powerful optimisation algorithm on-the-fly calculates the best order of parts to produce minimum waste. The machine automatically cuts the calculated list without stopping. No need for any inputs from you, just keep putting in new steel stock.
You spend a lot on aluminium profiles and chances are it is the biggest expense in your production. An optimiser run production will result in significant material cost savings in comparison to typical first-in cutting.
Our inline optimiser with a cut list containing a mix of long and short parts will produce 99%+ yield most of the runs, even with cut lists containing not many individual parts.
No need to run any optimiser from the office, print dozens of pages, or pay attention to putting the profiles in the “right” order. Just send the Excel cut list to the machine, and put in your material to cut, of any length, in any order.
No more measuring and recording your offcuts for the office. Just return them into stock, and put them through the machine at the start of the next job.
Your aluminium typically comes with extra 20-60 mm on each length you buy. With inline optimiser, this will automatically be used up to produce your parts, and without you needing to do any extra work.
Our system allows you to optimise both complex Excel-prepared cut lists, as well as ad-hoc cut lists you just think up, easily and quickly.
"We have been looking to in-source the steel cutting for a while for the cost and the accuracy control but without also insourcing all the labour associated. We purchased the S400 fully auto saw and now we cut on it all our shelving framing. It has been the perfect solution as it cuts very accurate for our welding but at the same time the productivity per operator is very, very high. It has been an excellent purchase."
Amar SinghProduction ManagerMantova Shelving NSWAUSTRALIA
Signs You Need Production Automation
Worldwide Distribution
You can find ProfiFeed Technologies machines in 100+ countries around the World.
No matter where in the World you are we will make it easy for you to get our machines and be constantly available for you.
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